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  3. Steel Products

Steel Products

Custom cold-formed metal components with engineering and secondary processing

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Private to you. Nothing is shared with Steel Products automatically.

  • Islandsvej 25, 8700 Horsens, DKSupported by Company profile
  • Deep drawing and hydroformingSupported by steelproducts.dk
  • IATF 16949:2016Supported by Public evidence

Explore Steel Products

Capabilities

Operator working at a metal-forming press

Deep drawing and hydroforming

Complex sheet-metal shapes, thin housings and formed assemblies.

  • Material and geometry determine the feasible drawing sequence.
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Cold-extrusion tooling with cylindrical workpieces

Cold extrusion

Compact metal components shaped without chip removal in the forming operation.

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Grooved metal pulley on roll-forming equipment

Pulley and hub roll forming

Poly-V and V-belt grooves and hubs formed from sheet metal.

  • Poly-V and thin V-belt ranges have different limits.
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Formed sheet component held in press tooling

Stamping and fine blanking

Repeatable strip-metal components and precision blanked features.

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Operator checking a cylindrical machined component

Secondary processing and assembly

Machining, cutting, joining, thermal and surface finishing with assembly.

  • Selected external surface processes can be coordinated.
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Internal 3D printer and printed production-tool aids

Engineering and production tooling

New designs, cost-down projects, prototypes and press tooling.

  • Internal 3D printing supports prototypes, mockups and tooling aids.
View source

Services

2D and 3D laser cutting

Price on request

Trim flat and formed metal components.

Annealing

Price on request

Heat-treat formed components between or after forming stages.

CNC turning and milling

Price on request

Finish formed parts or machine components to drawing.

Cold extrusion

Price on request

Shape metal shafts, gears, contacts and housings.

Component assembly and production-line integration

Price on request

Combine formed parts and prepare finished assemblies.

Deep drawing

Price on request

Form complex sheet-metal components and housings.

Fine blanking

Price on request

Produce accurately blanked metal profiles.

Grinding, broaching and deburring

Price on request

Finish edges and surfaces after forming or machining.

Hydroforming

Price on request

Form thin components with fluid-supported deep drawing.

Laser engraving

Price on request

Mark components with logos, serial numbers or identification.

Manual and automated welding

Price on request

Join metal components through selected welding routes.

Metal stamping

Price on request

Stamp repeat components from metal strip.

Poly-V pulley roll forming

Price on request

Form multi-groove pulleys from sheet metal.

Press-tool design and manufacture

Price on request

Develop tooling for hydraulic and mechanical presses.

Product development and cost-down engineering

Price on request

Develop new components or redesign existing production routes.

Surface-treatment coordination

Price on request

Arrange protective and decorative surface treatments.

V-belt pulley and hub forming

Price on request

Roll thin-sheet V-belt grooves and hub features.

Customer cases and selected work

Speaker yoke shown on the seller’s manufacturing-example page

Speaker yoke

Magnetic steel yoke formed by cold extrusion and fine blanking without a chip-removal forming step.

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Food-process valve housing shown on the seller’s manufacturing-example page

Food-process valve housing

Stainless valve body deep drawn with side pulls to avoid welding; applications include beer and milk equipment.

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Seller illustration of the seating shell

Terminal 3 seating shell

A customer and designer developed seating for Copenhagen Airport Terminal 3. The 4 mm aluminium shell was formed in one piece, edge-milled and glass-blasted and anodized through coordinated finishing, with a formed galvanized-steel mount.

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Pulley assortment on the Poly-V example page

Poly-V truck pulley

Truck-engine pulley grooves were roll formed from sheet metal.

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Passenger-car speaker cup shown on the seller’s manufacturing-example page

Passenger-car speaker cup

Steel speaker cup produced with deep drawing and fine blanking.

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Mobile-hydraulic motor shaft shown on the seller’s manufacturing-example page

Mobile-hydraulic motor shaft

An alloy carbon-steel shaft with internal teeth and a blind hole was cold extruded in two operations, replacing two welded parts.

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Mobile-hydraulic gear shown on the seller’s manufacturing-example page

Mobile-hydraulic gear

An alloy carbon-steel gear was cold extruded in one operation, with internal teeth to ISO 1328 class 8 for this component.

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Copper high-voltage contact shown on the seller’s manufacturing-example page

Copper high-voltage contact

A pure-copper high-voltage connector was cold extruded with 50–60% less material waste than the machined alternative in this component example.

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Truck injector housing shown on the seller’s manufacturing-example page

Truck injector housing

Stainless truck injector housings were supplied following cold extrusion and automated CNC finishing.

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Flow and instrument housings shown on the seller’s manufacturing-example page

Flow and instrument housings

Stainless housings described for four unnamed customers: either two drawn/annealed/welded halves with 3D laser cutting, or a one-piece multi-draw route. Pickling completes the surface.

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Pump backplate and cover shown on the seller’s manufacturing-example page

Pump backplate and cover

Food-process pump components in stainless steel, combining laser cutting, drawing, annealing, turning and welding.

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Aircraft oxygen-mask container shown on the seller’s manufacturing-example page

Aircraft oxygen-mask container

A 0.5 mm aluminium aircraft oxygen-mask container was produced by hydroforming.

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Electric-stacker protective guard shown on the seller’s manufacturing-example page

Electric-stacker protective guard

An unnamed customer requested a redesigned steel guard. The solution is drawn in one piece with reinforcement robot welded in one operation; height 1000 mm and mass 26.6 kg refer to this guard.

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Food-process separator conversion shown on the seller’s manufacturing-example page

Food-process separator conversion

An unnamed customer’s stainless separator components were converted from spinning to deep drawing. The example includes rings and conical housings up to 1200 mm diameter and reports fewer annealing steps.

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Heat-resistant exhaust elbow shown on the seller’s manufacturing-example page

Heat-resistant exhaust elbow

Heat-resistant stainless exhaust elbow made from two drawn halves, welded and fully annealed. The example specifies a 90-degree bend,127 mm radius and 0.5 mm end-position tolerance.

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Gas-meter housing shown on the seller’s manufacturing-example page

Gas-meter housing

A deep-drawn stainless gas-meter body and lid were assembled automatically with two riveted connections, gaskets and a crimped closure, without welding.

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Tubular heat-exchanger component shown on the seller’s manufacturing-example page

Tubular heat-exchanger component

Food-process component made from two deep-drawn parts with side pulls and one central weld, replacing a forged and machined route.

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Combine-harvester V-belt pulley shown on the seller’s manufacturing-example page

Combine-harvester V-belt pulley

A stainless combine-harvester pulley was roll formed with a V-belt groove, replacing a cast and machined construction.

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Heat-exchanger plates shown on the seller’s manufacturing-example page

Heat-exchanger plates

Stainless sheet and copper foil were formed together in one pressing operation and robot-packed in layers for daily customer deliveries. Subsequent copper brazing at 1180°C took place at the customer.

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NIBE heat-pump baseplate redesign shown on the seller’s manufacturing-example page

NIBE

NIBE heat-pump baseplate redesign

A ribbed 2 mm galvanized-steel baseplate replaced NIBE’s 8 mm solid-plate concept while meeting the strength requirements. One automated drawing operation reduced material use, mass and price.

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Printer protective front bearing Matthews Marking Systems branding

Food-industry printer protective front

A stainless protective front for food-industry printing equipment was deep drawn, annealed and calibrated.

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Truck exhaust-filter component redesign shown on the seller’s manufacturing-example page

Truck exhaust-filter component redesign

Joint development with a customer replaced two welded components with a stamped and deep-drawn stainless part for truck exhaust-gas and AdBlue mixing, eliminating one operation.

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Submersible-pump housing shown on the seller’s manufacturing-example page

Submersible-pump housing

Stainless housing formed by conventional and fluid-assisted deep drawing to a stated 310 mm height. Hydroforming supports thin sheet; the figure is specific to this example.

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Perforated exhaust tube shown on the seller’s manufacturing-example page

Perforated exhaust tube

Heat-resistant stainless sheet is punched, rolled to a cylinder and longitudinally plasma welded in an automated feed/form/join/pack route.

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Floor-drain geometry development shown on the seller’s manufacturing-example page

Floor-drain geometry development

Customer collaboration developed a stainless drain transitioning from a square opening to a round outlet. Stamping and multiple drawing stages manage the tight corner radii needed for the grate and adjacent flooring.

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Hydraulic piston development shown on the seller’s manufacturing-example page

Hydraulic piston development

An unnamed customer requested a piston for a truck-engine hydraulic system. Two drawn stainless cups mechanically join to a connecting tube; the assembled unit is turned in one setup to control concentricity without welded joints.

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Flonidan A/S

Flonidan new-product maturation

Joint development with Flonidan matured a new product for series production through design exchanges and trials of alternative deep-drawn solutions.

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Certifications and standards

  • IATF 16949:2016

    Bureau Veritas 0495968 / DK017621-1rev 1; 12 January 2024–11 January 2027. Aage Østergaard Islandsvej 25 and Vågøvej 9, Brdr. Madsen Gotlandsvej 11 and DFT Nordborgvej 81. Manufacturing of deep-drawn, stamped, machined and welded steel parts; excludes 8.3 product design/development.

    View source
  • ISO 9001:2015

    Bureau Veritas DK017621-1 issued 12 January 2024, expires 11 January 2027; initial 15 November 2017. Manufacturing of deep-drawn, stamped, machined and welded steel parts at Aage Islandsvej 25/Vågøvej 9, Brdr. Madsen Gotlandsvej 11 and DFT Nordborgvej 81. No India site listed.

    View source
  • ISO 14001:2015

    Bureau Veritas DK017813-1 issued 19 April 2024; cycle 28 April 2024–27 April 2027, initial 4 October 2011. Aage Islandsvej 25 and DFT Nordborgvej 81: innovation, manufacturing and sales; Aage Fuglevangsvej 69: innovation/manufacturing; Brdr. Madsen Gotlandsvej 11: manufacturing. Vågøvej 9 and India not listed.

    View source
  • ISO 3834-2:2021

    Bureau Veritas Italia ITI000434rev 2, 25 March 2024; cycle 17 February 2024–17 February 2027, initial 18 February 2021. Customer-specification steel constructions at Islandsvej 25, Vågøvej 9, Fuglevangsvej 69 Horsens. Annex covers ISO 4063 processes 135/141 and CENISO/TR15608 groups 1.1,1.2,8.1,8.2,10.1,10.2. Not DFT, Brdr. Madsen or India certification.

    View source
  • TÜV Nord approval for 3.1 material-certificate handling

    Approved by TÜV Nord to handle 3.1 material certificates.

    View source

References

View source
  • Alfa Laval

    Alfa Laval purchasing testimonial describes ongoing collaboration, geographic proximity and flexible development and production deliveries.

Credentials and recognition

  • CSRpeople 2024

    Horsens Alliance and Jobtaskforce recognition for social responsibility in 2024.

    Read more
  • Danish Red Cross Business Club, 2024

    Business Club supporter in 2024.

    Read more

Gallery

Press rows shown in Steel Products’ India factory
Press rows shown in Steel Products’ India factorySource: Steel Products · steelproducts.dk

About Steel Products

Steel Products develops and manufactures custom metal components through deep drawing, cold extrusion, roll forming, stamping and secondary machining. The Danish group combines Aage Østergaard, DFT and Brdr. Madsen operations, with engineering, tooling, assembly and delivery support. Its own factory in India provides tooling, metal production and sorting through Danish coordination; the documented Danish certificates apply only to their named sites.

Location

  • Horsens: Islandsvej 25, 8700 Horsens, DK
  • Nordborg: Nordborgvej 81, 6430 Nordborg, DK
  • Horsens: Gotlandsvej 11, 8700 Horsens, DK
  • Horsens: Vågøvej 9, 8700 Horsens, DK
  • Horsens: Fuglevangsvej 69, 8700 Horsens, DK
Profile detailsShow detailsHide details

Works with

Industries
Food processing equipment, Automotive, Medical equipment, Electrification, Hydraulics, Defence and security

Materials

Steel, Stainless steel, Aluminium, Copper, Brass, Titanium

Processes

Deep drawing, Cold extrusion, Roll forming, Stamping, CNC machining, Welding

Technical details

Component CO2 reporting
On-request component calculations cover scope 1, 2 and 3 using material factors, internal energy, transport and external processing; measured inputs are combined with estimates
Component footprint assumptions
Unknown material grades use virgin-material factors; coated steel is approximated as untreated steel × 1.1; external transport assumes a round trip through Horsens; scrap receives no emissions credit. This calculation is not an EPD
India production route
Own factory in India supplies tooling, metal production and sorting with Danish coordination. The named Danish certificates do not cover the India site
Group history
Aage Østergaard began in 1924; the DFT owners acquired Aage Østergaard, Steel Products sales activities and a majority of Brdr. Madsen in 2016

Related categories

Valve bodiesHeat exchangers & heat-transfer componentsPump components and maintenance kitsValve bodies and internal componentsCustom mechanical parts & subassembliesMachine frames, housings & support structuresHeating, cooling & ventilation equipmentPumps & pumping systems

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Updated Sep 13, 2026

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