Deep drawing and hydroforming
Complex sheet-metal shapes, thin housings and formed assemblies.
- Material and geometry determine the feasible drawing sequence.
Custom cold-formed metal components with engineering and secondary processing
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Complex sheet-metal shapes, thin housings and formed assemblies.
Compact metal components shaped without chip removal in the forming operation.
View sourcePoly-V and V-belt grooves and hubs formed from sheet metal.
Repeatable strip-metal components and precision blanked features.
View sourceMachining, cutting, joining, thermal and surface finishing with assembly.
New designs, cost-down projects, prototypes and press tooling.
Trim flat and formed metal components.
Heat-treat formed components between or after forming stages.
Finish formed parts or machine components to drawing.
Shape metal shafts, gears, contacts and housings.
Combine formed parts and prepare finished assemblies.
Form complex sheet-metal components and housings.
Produce accurately blanked metal profiles.
Finish edges and surfaces after forming or machining.
Form thin components with fluid-supported deep drawing.
Mark components with logos, serial numbers or identification.
Join metal components through selected welding routes.
Stamp repeat components from metal strip.
Form multi-groove pulleys from sheet metal.
Develop tooling for hydraulic and mechanical presses.
Develop new components or redesign existing production routes.
Arrange protective and decorative surface treatments.
Roll thin-sheet V-belt grooves and hub features.
Magnetic steel yoke formed by cold extrusion and fine blanking without a chip-removal forming step.
Stainless valve body deep drawn with side pulls to avoid welding; applications include beer and milk equipment.
A customer and designer developed seating for Copenhagen Airport Terminal 3. The 4 mm aluminium shell was formed in one piece, edge-milled and glass-blasted and anodized through coordinated finishing, with a formed galvanized-steel mount.
Truck-engine pulley grooves were roll formed from sheet metal.
Steel speaker cup produced with deep drawing and fine blanking.
An alloy carbon-steel shaft with internal teeth and a blind hole was cold extruded in two operations, replacing two welded parts.
An alloy carbon-steel gear was cold extruded in one operation, with internal teeth to ISO 1328 class 8 for this component.
A pure-copper high-voltage connector was cold extruded with 50–60% less material waste than the machined alternative in this component example.
Stainless truck injector housings were supplied following cold extrusion and automated CNC finishing.
Stainless housings described for four unnamed customers: either two drawn/annealed/welded halves with 3D laser cutting, or a one-piece multi-draw route. Pickling completes the surface.
Food-process pump components in stainless steel, combining laser cutting, drawing, annealing, turning and welding.
A 0.5 mm aluminium aircraft oxygen-mask container was produced by hydroforming.
An unnamed customer requested a redesigned steel guard. The solution is drawn in one piece with reinforcement robot welded in one operation; height 1000 mm and mass 26.6 kg refer to this guard.
An unnamed customer’s stainless separator components were converted from spinning to deep drawing. The example includes rings and conical housings up to 1200 mm diameter and reports fewer annealing steps.
Heat-resistant stainless exhaust elbow made from two drawn halves, welded and fully annealed. The example specifies a 90-degree bend,127 mm radius and 0.5 mm end-position tolerance.
A deep-drawn stainless gas-meter body and lid were assembled automatically with two riveted connections, gaskets and a crimped closure, without welding.
Food-process component made from two deep-drawn parts with side pulls and one central weld, replacing a forged and machined route.
A stainless combine-harvester pulley was roll formed with a V-belt groove, replacing a cast and machined construction.
Stainless sheet and copper foil were formed together in one pressing operation and robot-packed in layers for daily customer deliveries. Subsequent copper brazing at 1180°C took place at the customer.
NIBE
A ribbed 2 mm galvanized-steel baseplate replaced NIBE’s 8 mm solid-plate concept while meeting the strength requirements. One automated drawing operation reduced material use, mass and price.
A stainless protective front for food-industry printing equipment was deep drawn, annealed and calibrated.
Joint development with a customer replaced two welded components with a stamped and deep-drawn stainless part for truck exhaust-gas and AdBlue mixing, eliminating one operation.
Stainless housing formed by conventional and fluid-assisted deep drawing to a stated 310 mm height. Hydroforming supports thin sheet; the figure is specific to this example.
Heat-resistant stainless sheet is punched, rolled to a cylinder and longitudinally plasma welded in an automated feed/form/join/pack route.
Customer collaboration developed a stainless drain transitioning from a square opening to a round outlet. Stamping and multiple drawing stages manage the tight corner radii needed for the grate and adjacent flooring.
An unnamed customer requested a piston for a truck-engine hydraulic system. Two drawn stainless cups mechanically join to a connecting tube; the assembled unit is turned in one setup to control concentricity without welded joints.
Flonidan A/S
Joint development with Flonidan matured a new product for series production through design exchanges and trials of alternative deep-drawn solutions.
IATF 16949:2016
Bureau Veritas 0495968 / DK017621-1rev 1; 12 January 2024–11 January 2027. Aage Østergaard Islandsvej 25 and Vågøvej 9, Brdr. Madsen Gotlandsvej 11 and DFT Nordborgvej 81. Manufacturing of deep-drawn, stamped, machined and welded steel parts; excludes 8.3 product design/development.
ISO 9001:2015
Bureau Veritas DK017621-1 issued 12 January 2024, expires 11 January 2027; initial 15 November 2017. Manufacturing of deep-drawn, stamped, machined and welded steel parts at Aage Islandsvej 25/Vågøvej 9, Brdr. Madsen Gotlandsvej 11 and DFT Nordborgvej 81. No India site listed.
ISO 14001:2015
Bureau Veritas DK017813-1 issued 19 April 2024; cycle 28 April 2024–27 April 2027, initial 4 October 2011. Aage Islandsvej 25 and DFT Nordborgvej 81: innovation, manufacturing and sales; Aage Fuglevangsvej 69: innovation/manufacturing; Brdr. Madsen Gotlandsvej 11: manufacturing. Vågøvej 9 and India not listed.
ISO 3834-2:2021
Bureau Veritas Italia ITI000434rev 2, 25 March 2024; cycle 17 February 2024–17 February 2027, initial 18 February 2021. Customer-specification steel constructions at Islandsvej 25, Vågøvej 9, Fuglevangsvej 69 Horsens. Annex covers ISO 4063 processes 135/141 and CENISO/TR15608 groups 1.1,1.2,8.1,8.2,10.1,10.2. Not DFT, Brdr. Madsen or India certification.
TÜV Nord approval for 3.1 material-certificate handling
Approved by TÜV Nord to handle 3.1 material certificates.
Alfa Laval
Alfa Laval purchasing testimonial describes ongoing collaboration, geographic proximity and flexible development and production deliveries.
Steel Products develops and manufactures custom metal components through deep drawing, cold extrusion, roll forming, stamping and secondary machining. The Danish group combines Aage Østergaard, DFT and Brdr. Madsen operations, with engineering, tooling, assembly and delivery support. Its own factory in India provides tooling, metal production and sorting through Danish coordination; the documented Danish certificates apply only to their named sites.
Valve bodies
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Updated Sep 13, 2026