Development and industrialisation
Simulation, prototypes and tooling coordination for complex aluminium components.
View sourceComplex aluminium gravity die casting from development to finished assemblies
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Simulation, prototypes and tooling coordination for complex aluminium components.
View sourceStationary and tilt gravity casting with complex sand cores supplies industrial aluminium components.
View sourceCNC, heat treatment, robotic welding and surface finishes within the component supply chain.
View sourceMetrology, material/process checks, X-ray and specified leak-test methods.
View sourceAssembled components, customer packaging and transport coordination.
View sourcePrice on request
Barcode-controlled heat treatment to T6, T64 or customer parameters; cycle selected for required mechanical properties.
Price on request
MAGMA-based flow, solidification, porosity, stress and mechanical-property simulation, component consolidation and tooling-layout support.
Price on request
Manual, semi-automated and robotic removal of surplus casting material, selected for geometry and series size.
Price on request
Turning, turn-milling, horizontal/vertical and five-axis machining with robotic handling and deburring; project-specific cleanliness and washing.
Price on request
Semi- and fully automated coldbox shooting, core bonding, hardening and coating for internal cavities.
Price on request
Sourcing and assembly of specified associated parts with aluminium castings.
Price on request
Pressure and leak testing of aluminium components.
Price on request
Customer-specific packing, palletisation, warehouse staging and assistance booking transport for completed components.
Price on request
Stationary and tilt gravity die casting of aluminium components.
Price on request
Pretreatment and protective coating of aluminium components.
JAI prepares tooling CAD/CAM input and coordinates manufacture by selected toolmakers. Tool manufacture is not claimed as wholly in-house.
Functional prototypes and project management, including partner-supported sand-cast ramp-up before gravity-cast series.
TIG and MIG/MAG joining of cast components and combinations with plates or profiles into complete units.
X-ray and penetrant inspection of cast components.
Instrument-transformer redesign for an unnamed energy customer replaced a welded steel structure with gravity-cast aluminium, using casting simulation and mechanical testing. The redesign reduced weight and assembly work and used up to 30% less oil.
Bang & Olufsen
Aluminium-casting development for Bang & Olufsen’s Beolab 90 loudspeaker, involving hollow-component design and surface-finish expertise for the brand’s 90th anniversary.
ISO 9001:2015
Bureau Veritas DK018942 v1 issued 2025-02-09, expires 2028-02-06. ISO 9001:2015: manufacture of aluminium diecast; Mørupvej 1–9 and Hvidelvej 19 Herning.
ISO 14001:2015
Bureau Veritas DK019159 v1 issued 2025-05-07, expires 2028-05-03. ISO 14001:2015: die design, production and sales of aluminium diecast technical components ready for assembly; Mørupvej 1–5 and 9.
IATF 16949
Bureau Veritas DK018939-IATF, IATF 0564554, issued 2025-02-05, expires 2028-02-04. Manufacturing aluminium diecast, Mørupvej 1–9; excludes 8.3 design and development. The extended-site appendix referenced by this PDF is absent.
Volvo Penta
Customer reference in JAI’s official customer portfolio.
View sourceSiemens Energy
Customer reference in JAI’s official customer portfolio.
View sourceMaschinenfabrik Reinhausen
Customer reference in JAI’s official customer portfolio.
View sourceBosch Rexroth
Customer reference in JAI’s official customer portfolio.
View sourceParker Hannifin
Customer reference in JAI’s official customer portfolio.
View sourceXylem
Customer reference in JAI’s official customer portfolio.
View sourceBMW Motorrad
Customer reference in JAI’s official customer portfolio.
View sourceKTM
Customer reference in JAI’s official customer portfolio.
View sourceSwepart
Customer reference in JAI’s official customer portfolio.
View sourceDEUTZ
Customer reference in JAI’s official customer portfolio.
View sourceScania
Customer reference in JAI’s official customer portfolio.
View sourceDürr Systems AG
Customer reference in JAI’s official customer portfolio.
View sourcePfiffner
Customer reference in JAI’s official customer portfolio.
View sourceSamsung
Customer reference in JAI’s official customer portfolio.
View sourceStreetScooter
Customer reference in JAI’s official customer portfolio.
View sourceTrench
Customer reference in JAI’s official customer portfolio.
View sourceBang & Olufsen
Customer reference in JAI’s official customer portfolio.
View sourceGE Vernova
Customer reference in JAI’s official customer portfolio.
View sourceKUKA
Customer reference in JAI’s official customer portfolio.
View sourceMAHLE
Customer reference in JAI’s official customer portfolio.
View sourceHitachi
Customer reference in JAI’s official customer portfolio.
View sourceJAI develops and supplies aluminium gravity die-cast components from Herning, combining design support, prototypes, sand cores, stationary and tilt casting with machining, testing, finishing and assembly. Its principal alloy programme lists AlSi7Mg EN AC-42100, AlSi10Mg EN AC-43000 and AlSi12 EN AC-44100. Applications include motorcycle chassis components, marine drive and engine parts, pump housings, high-voltage equipment components, battery housings, truck cooling parts and industrial robot components. Finished assemblies and customer-specific packaging can be supplied to production lines. Tool manufacture is undertaken with selected toolmakers; cooperation with Unnaryd Modell supports sand-cast prototypes and ramp-up before gravity-cast series. Component supply includes SPC, optical scanning, 3D metrology, spectral and tensile checks, and process and series logging. Project feasibility depends on alloy, geometry, cores, tolerances, finish, testing and annual demand. Capacity descriptions differ by source: the offer page gives approximately 2–125 kg and up to 1.4 × 1.4 × 1.4 m, other company copy gives 2–100 kg, and the brochure describes parts above 125 kg. These do not establish one consistent maximum weight. Lazarus became the majority owner alongside existing shareholders when the transaction closed on 10 June 2025.
Pump housings and covers
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Updated Sep 13, 2026