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  3. VARO Specialmaskiner A/S

VARO Specialmaskiner A/S

Special machines and production-line automation

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Private to you. Nothing is shared with VARO Specialmaskiner A/S automatically.

  • Sortevej 12, 8543 Hornslet, DenmarkSupported by Company profile
  • Pharma and medical-production equipmentSupported by varo.dk
  • ISO 9001Supported by Public evidence

Explore VARO Specialmaskiner A/S

Capabilities

Robot handling a row of small pharmaceutical containers.

Pharma and medical-production equipment

Converting, filling and handling equipment for regulated production.

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Filling heads positioned over blue drums.

Food and liquid processing

Container filling/draining and food-production automation.

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Wrapped pallet positioned in VARO Unwrapper equipment.

Warehouse and packing

Unwrapping, e-commerce packing, palletising and pick-and-place systems.

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Industrial robot at an assembly station.

Industrial automation and die-making equipment

Special machines, assembly lines and die-making shears/notchers.

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Technician working on a special-machine assembly.

Engineering and development support

Special-machine development and practical feasibility testing from concept through integration.

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Services

Automation feasibility and proof of concept

Price on request

Test critical production steps before committing to a full machine.

Special-machine development and integration

Price on request

Engineer and build a machine around a production process.

Customer cases

Robot handling blue containers on the Novozymes filling line.

Novozymes

Custom filling line for Novozymes

Undated case describes development of a filling line from depalletising through filling, closure and palletising. Independent lances and accessible equipment addressed the customer’s hygiene and maintenance requirements.

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DBK representative beside its e-commerce packing installation.

DBK Denmark

DBK Denmark e-commerce packing

Supplied three E-com Packers to DBK Denmark over several years. DBK describes productivity of approximately 300 small packs per employee-hour versus 60 previously, with lower packaging and labour costs in its operation.

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Person holding a canned product in the Sæby factory, shown beside VARO’s customer account.

Sæby Fiske-Industri

Pick-and-place packing at Sæby Fiske-Industri

VARO’s current pick-and-place page identifies two packing machines at Sæby Fiske-Industri and reports more than 350,000 cans of mackerel packed daily. This is an attributed installation account, not a universal capacity guarantee.

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Danfoss

Integrated Danfoss assembly line

Undated VARO example developed with Danfoss combines four robots, a servo assembly table, torque monitoring, more than 30 pick positions/cycle, leak testing, lid mounting and automatic packing/palletising.

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Certifications and standards

  • ISO 9001

    Quality management certification.

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  • ISO 14001

    Environmental management certification.

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About VARO Specialmaskiner A/S

VARO in Hornslet designs and builds special-purpose machines and automation for pharma and medical products, food and liquid processing, warehouse packaging and industrial assembly. Its range includes converting and filling lines, container draining, pallet unwrapping, robotic packing and die-making equipment. Practical feasibility projects and technical documentation support development from concept to an integrated line. The business traces its origins to a Hornslet smithy in 1935.

Founded
1935

Location

  • Hornslet: Sortevej 12: Sortevej 12, 8543 Hornslet, Denmark
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Works with

Industries
Pharmaceutical manufacturing, Medical devices, Food processing, Chemicals, Logistics, Industrial manufacturing

Specializes in

Special-purpose automation
Proof of concept
Regulated production documentation

Processes

Machine design, Robot integration, Web converting, Automated filling, Automated packaging

Technical details

Ampoule/vial conveyor adjustment
Typical 80–103 cm height; four individual positions plus start position can be stored.
Petri-filling typical bounds
90 mm dishes, 2–6 compartments, 12–30 ml/dish, up to 3200 dishes/hour; cooling to approximately 12°C.
Liquid-filling bounds
Jerrycans up to approximately 600/hour, drums 40/hour or IBCs 12/hour. Accuracy down to approximately 0.2% depends on product/setup.
Unwrapper Core geometry/utilities
H × W × L: 3500 × 2146 × 3475 mm; mass 1000 kg; 380 V three-phase supply; 6–8 bar air. Pallets from 800 × 1200 to 1000 × 1200 mm; maximum total pallet height 2000 mm.
Unwrapper CoreXL geometry/utilities
H × W × L: 4300 × 2146 × 3475 mm; mass 1000 kg; 400 V three-phase supply; 6–8 bar air. Maximum total pallet height 2800 mm.
Pick-and-place planning bounds
Up to 400 units/minute, commonly 2–5 products; maximum product weight 8 kg is separate and not guaranteed at maximum rate. ABB robots are standard; configuration depends on the application.
Die-making equipment limits
42-0: 32 mm rule height, 3 pt thickness; 42-0-P: 32 mm, 4 pt. 43-0-P: notch height 0–20 mm, standard width 8 mm, up to 4 pt. 48-0/P: 50.8 mm, 4 pt. 57-0/P: 22–26 mm, 2–4 pt; pneumatic operation recommended for 4 pt.
Hornslet facilities
Approximately 16000 m² across the Hornslet facilities; current history page

Related categories

Cake decorating equipmentLiquid filling machinesPallet unwrappersRobotic case packersBolus production linesCase packing & cartoning equipmentContainer draining systemsDie-making machinery

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Updated Sep 13, 2026

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