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  3. Sealing System

Sealing System

Integrated packaging, palletising and internal transport

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  • Hedemarken 1, 7200 Grindsted, DenmarkSupported by Company profile
  • Product conveyorsSupported by sealing-system.dk
  • KUKA certified service partnerSupported by Public evidence

Explore Sealing System

Capabilities

Seller rendering of a modular product conveyor

Product conveyors

In-house modular, belt and powered roller conveyors move products through packing lines.

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Seller rendering of a pallet roller conveyor

Pallet transport

Roller and chain conveyors, transfers, turntables and lift tables move and position pallets.

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Seller rendering of a rail-mounted pallet transfer cart

Transfer and vertical transport

Rail-mounted carts and vertical conveyors connect production levels and conveyor lines.

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Seller rendering of an IGT gantry palletiser

Gantry palletising

IGT gantry palletisers handle cartons with top-vacuum or application-specific tooling.

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Seller illustration of an IP-4 layer palletiser

Layer palletising

Servo-driven IP-4 layer palletisers assemble full and quarter-pallet loads.

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Seller rendering of an electric pallet magazine

Pallet supply and pattern programming

Pallet and interlayer supply equipment, sack-layer pressing and IPS software support palletising operations.

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Lantech semi-automatic turntable pallet wrapper

Pallet wrapping

Lantech turntable and rotating-arm machines wrap pallet loads, alongside used strapping equipment.

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Packsize carton machinery at Juliana

Carton forming and product packing

Supplier machines and integrated systems for case/tray forming, casepacking, wrap-around packing, film wrapping and carton closing.

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Rendering of a roller checkweigher

Inspection and labeling

Checkweighing, product/package inspection and labeling integrated with packaging lines.

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Assembly work on conveyor rollers

Engineering and lifecycle services

Project delivery, controls, tooling, maintenance, support and training.

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Okura robot with handling tool in a workshop

Palletising robots and tooling

Supplied palletising robots are integrated with Sealing System’s own application-specific handling tools.

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MiR250 mobile robot with load module

Autonomous internal logistics

MiR mobile robots and Global AGV forklifts supplied as part of Sealing System's logistics offering, with model-specific load interfaces and pallet handling.

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Pharma handling tool with camera and pneumatic grippers

Pharma handling and packaging

Pharma robot cells handle syringe tubs, trays and pen cartons with tailored tooling and project documentation.

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Services

Breakdown and remote support

Price on request

Breakdown assistance through telephone, remote support and a 24/7 hotline.

Complete packaging-line delivery

Price on request

Design, manufacture and integration of complete packaging and palletising lines.

Custom robot-tool design and manufacture

Price on request

Custom gripping and handling tools for packaging and palletising robots.

Operator and robot training

Price on request

Operator and robot-programming courses adapted to the installed system.

Service area
At Sealing System in Grindsted, customer premises or the factory floor

PLC and HMI system integration

Price on request

PLC and HMI integration for machines, robots and customer systems.

Preventive maintenance agreements

Price on request

Preventive maintenance and scheduled technical inspections.

Packaging-line optimisation advice

Price on request

Technical advice for existing packaging and palletising lines.

Used-machine repair and commissioning

Price on request

Repair, startup and operator instruction for used machinery.

Customer cases

Packed food bags in a carton on the Matbørsen conveyor

Matbørsen meatball packing

A complete line combines multihead weighing, bagging, inspection, Lantech case forming/closing, CPS casepacking and an Okura robot serving two lines. The line entered operation in 2018, with periodic service subsequently provided.

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Carton passing through the Ahlsell packing station

Ahlsell Billund order packing

Seven picking stations use adjustable packing tables with scales and height-adjustable platforms. Conveyors, a spiral conveyor, carton/envelope separation and vertical transport connect picking to dispatch; waste conveyors feed a cardboard compactor.

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Operator at packaging equipment in the Nortura section

Nortura meat-product handling

Separate deliveries include robotic plastic-crate depalletising to six manual repacking stations; three packing lines with robot picking/wrap-around and two palletisers; and a sorting system with four picking/sorting robots, one palletiser and integrated controls.

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Box on an inclined conveyor in the Abena system

Abena nappy packaging lines

Ten complete lines were supplied, beginning with an installation in 2002. Casepacking, conveyors, robot palletising, wrapping and elevated pallet transport link production to storage, with buffers to isolate stoppages.

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Official Danish Bottling video thumbnail showing the packaging line

Danish Bottling bottle packaging

Two lines integrate an IP-4 palletiser and KUKA handling/palletising for half-, one- and two-litre bottles. Servo-controlled changes, shrink wrapping, conveyors and transfer carts support product changes. The project doubled the described bottling capacity. The IP-4 line handles 21,000 half-litre bottles/hour in the described installation.

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Packaging equipment and pallet stacks at Polar Seafood

Polar Seafood frozen-shrimp packaging

Esbjerg line combines a 14-head multihead weigher, GEA bagging, metal detection and checkweighing, CPS casepacking, Lantech case forming/closing and Okura palletising with a Palcut sheet magazine.

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Conveyors and packing stations at DCS

DCS warehouse packing

Trige installation connects Packsize X5 order-sized cartons, buffers, conveyors, checkweighing and photographs of packed orders, with a separate route for already packaged products. Average order-processing time fell to 22 minutes in this project; the Packsize X5 is rated up to 600 cartons/hour.

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Enclosed packaging equipment at Nørager Mejeri

Nørager Mejeri cheese-cup packing

An automated line replaces manual carton loading for cheese cups or jars. A vacuum picker loads six products per box; the system supports six cup types and published capacity up to 20 boxes/minute.

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Bagged sausage rolls passing through the Easyfood line

Easyfood frozen sausage-roll packaging

Kolding line handles product after freezing: two multihead weighers, bagging, inspection, casepacking, inserts, labels, Okura palletising and wrapping. Project began in 2019; Sealing System was selected in 2020.

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Screws in compartments on the ITW line

ITW screw packing in Middelfart

A custom line enabled local packing previously carried out abroad. Spizte carton erectors form inner and outer boxes; screw filling, settling and protrusion detection feed Sealing System's special machine that joins the boxes, before labeling and palletising.

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Official Globus Wine video thumbnail showing stacked wine boxes

Globus Wine bag-in-box packaging

A complete line integrates Meurer wrap-around/tray packing, Okura palletising and Lantech wrapping for multiple wine-box and pallet formats, including quarter pallets.

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Packsize carton machinery at Juliana

Juliana greenhouse-component packing

Odense solution supplies order-sized blanks from a Packsize EM7-35, with manual component packing followed by QR identification, closure, wrapping, labeling and Okura palletising.

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Quarter-pallet handling in the Skanvin system

Skandinavisk Vintapperi quarter-pallet handling

A complete IP-4 palletising system wraps and labels individual quarter pallets before grouping four onto a EUR pallet and wrapping the combined load.

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Palsgaard sack on a conveyor

Palsgaard mixed sack and case palletising

Four conveyor lines and vertical transport feed two Okura cells. Custom combined baghand, vacuum boxhand and sheet gripper handle sacks or boxes with automatic programme changes; wrapping and labels complete dispatch.

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Robot and conveyor shown in the TINE case

TINE Byrkjelo cheese handling

Turnkey line checks 10 kg and 20 kg cheeses through metal detection, vision, weight checks, labels and vacuum-package checks before robotic loading into plastic crates and palletising.

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Wrapped PET bottles on a pallet at Bryggeriet Vestfyen

Bryggeriet Vestfyen PET-bottle palletising

Installed integrated system stacks PET bottle packs on quarter pallets, wraps each quarter pallet and groups four on a EUR pallet for final wrapping.

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Official Atlas video thumbnail showing bucket palletising

Atlas bucket palletising in Poland

Two Okura palletising cells use custom bucket turning and combined grip/vacuum tooling. Conveyors feed palletising and stretch-hood protection.

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KUKA robot in the VELUX window-palletising system

VELUX Østbirk window palletising

At Østbirk Bygningsindustri, a custom KUKA palletising solution centres packed windows, inserts interlayers and transfers units to vertical strapping with corner protection.

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Official VPG video thumbnail showing carton handling with a title overlay

Vital Petfood Group packaging systems

Several installations use Sealing System conveyors and Okura robots for bags in quarter-pallet display cartons, carton palletising from two lines and quarter-pallet stacking, followed by wrapping and labeling.

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Okura robot stacking Jensen Brød cartons

Jensen Brød

Jensen Brød frozen-bakeoff palletising

A turnkey line combines carton forming, manual product loading, closing and labels with an Okura robot serving three baking lines. Conveyor and freezer pallet buffers support dispatch. Delivery included commissioning, testing and personnel training.

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Grundfos pump packaging

Two lines integrate Meurer tray forming and wrap-around display packaging, manual component insertion where needed, vision inspection and Okura palletising.

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DAVA Foods

DAVA Foods collaborative palletising

A historical delivery comprised an AUBO robot with task-specific 3D-printed vacuum tooling, conveyors and shrink-wrapping equipment to replace manual palletising.

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Certifications and standards

  • KUKA certified service partner

    Certified service-partner status for the Sealing System business and KUKA robot service. This is supplier service authorisation, not a general management-system certification.

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  • Okura certified service partner

    Certified service-partner status for the Sealing System business and Okura robot service. This is supplier service authorisation, not a general management-system certification.

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Credentials and recognition

  • Gazelle awards 2003, 2016 and 2017

    Børsen Gazelle awards received in 2003, 2016 and 2017, retained as Sealing System brand history.

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About Sealing System

Sealing System designs, manufactures and integrates packaging, palletising and internal transport systems from Grindsted. Projects combine its own conveyors, palletising machinery and robot tooling with equipment supplied by specialist manufacturers. The business offers layout and project management, PLC/HMI integration, installation, maintenance, remote support, spare parts and operator training. Sealing System is a packaging and palletising brand operated by BILA A/S, part of BILA Group.

Location

  • Grindsted business address: Hedemarken 1, 7200 Grindsted, Denmark
Profile detailsShow detailsHide details

Works with

Industries
Food and beverages, Manufacturing, Distribution and intralogistics, Pharmaceuticals and healthcare

Specializes in

Complete packaging lines
Custom robot tooling

Applications

End-of-line packaging, Palletising, Internal transport

Processes

Machine design, System integration, PLC and HMI programming

Technical details

Rail-mounted pallet transfer carts configuration details
Rail carts transfer pallets between conveyor lines; published maxima are 1,200 kg and 70 m/min, subject to the project. These are not guaranteed simultaneous performance.
IGT gantry palletisers: Maximum carton rate
7 cartons/min; Detail page; overview differs
IGT gantry palletisers: Product load range
0–15 kg; IGT configuration
IGT gantry palletisers configuration details
IGT compact gantry palletisers use top-vacuum carton handling as standard, with alternative tooling available and a 0–15 kg product range. The detail page specifies up to 7 cartons/min, while the general overview states 5–15 products/min; the conflicting rates are not a single guaranteed capacity.
IP-4 layer palletisers: Maximum layer rate
4 layers/min; IP-4 published limit
IP-4 layer palletisers: Maximum pallet load
1500 kg; Includes pallet
IP-4 layer palletisers: Standard full pallet height
2000 mm; IP-4 standard configuration
IP-4 layer palletisers configuration details
Servo-driven IP-4 layer palletisers are rated up to 4 layers/min, with a maximum pallet load of 1,500 kg including the pallet and a standard full pallet height of 2,000 mm. Optional infeed and quarter-pallet arrangements are available.
Electric pallet magazines configuration details
IPM electric pallet magazines hold 15 pallets, with a rated supply rate of 4 pallets/min and lifting capacity of 500 kg; replenishment can take place during operation.
Pneumatic pallet magazines configuration details
Pneumatic pallet magazines hold 14 pallets and provide automatic pallet supply in the configured pallet format.
Semi-automatic turntable wrappers configuration details
Lantech QL-400 and QL-400 XT provide semi-automatic turntable pallet wrapping.
Automatic turntable wrappers configuration details
Lantech QL automatic turntable wrappers are rated up to 45 pallets/hour, depending on the wrapping configuration.
Rotating-arm pallet wrappers configuration details
Lantech SL rotating-arm wrappers are rated up to 90 pallets/hour, depending on wrap count and load height.
Lantech case erecting configuration details
Lantech C300: up to 10 cartons/min, L200–500 × W150–350 × H150–600 mm. C400: 8/min, L200–620 × W150–450 × H250–650 mm. C1000/2000 and inline CI1000/2000 offer model-dependent base and upgraded rates. Tape/hot-melt and stainless options vary by configuration.
Lantech top-loading casepacking configuration details
CP1000 compact top-loading casepacking at up to 12 boxes/min; separate from Sealing System's own IRP picker and CPS equipment.
Wrap-around packaging configuration details
Meurer CM/TP25 B400/500/650 tray, wrap-around and lid configurations: up to 30 cycles/min. CM/HTW60 high-speed system: up to 60 cycles/min.
Product film wrapping configuration details
Meurer CM/FL Filmline CBM400/600/800/1000 systems have model-dependent widths starting at 50 mm and maximum widths corresponding to the model. Published heights 30–350 mm. PE/PP/PVC shrink film or PE stretch film depending on equipment.
Carton closing configuration details
CS300 tape closing at up to 30 cartons/min: L200–650 × W120–510 × H120–600 mm. CS1000 tape/hot-melt at up to 30/min; random-size operation is an option.
Roller and modular checkweighers: Maximum product load
approximately 150 kg; Roller/modular checkweigher; not e-mark compliance
Roller and modular checkweighers: Maximum product dimensions
600 × 456 × 900 mm; Published checkweigher product envelope
Roller and modular checkweighers configuration details
Own roller/modular checkweighers with PLC/HMI and optional rejects. Published product envelope up to 600 × 456 × 900 mm and approximately 150 kg. This checkweigher is not suitable for e-mark weight compliance.
ABB palletising robots: IRB 460 maximum payload
110 kg; 36 cycles/min is specified separately at 60 kg
ABB palletising robots: IRB 460 reach
2400 mm; Four-axis model
ABB palletising robots configuration details
IRB 460 four-axis robot: 110 kg maximum payload and 2400 mm reach. Published 36 cycles/min applies at 60 kg, not maximum payload.
FANUC collaborative robots configuration details
CRX six-axis series offers model-dependent payloads of 5–30 kg and reaches of 994–1889 mm; these are series ranges, not a single configuration.
KUKA palletising robots configuration details
KR 40 PA: four axes, 40 kg payload, 2091 mm radius, 1628 mm vertical travel and ±0.05 mm repeatability. KR QUANTEC PA models offer 120, 180 or 240 kg, 3195 mm radius and ±0.06 mm repeatability. Sealing System has been a KUKA system partner since 2007.
Okura palletising robots configuration details
Ai700: up to 550 sack or 500 box cycles/hour for single picks, with 140 kg tool-plus-product load or 160 kg with counterweight. Ai1800: up to 1200 sack or 1100 box cycles/hour and 160 kg tool-plus-product. Rates depend on product and layout. European dealership and service/spares support build on a partnership dating from 2003.
Universal Robots integration configuration details
UR10e: 1300 mm reach and 12.5 kg payload. UR20: 1750 mm reach and updated 25 kg payload. UR30: 1300 mm reach; published 35 kg is limited to specified motions. Application risk assessment remains necessary.
MiR250 mobile robots: Base robot payload
250 kg; Attachment configuration changes usable load
MiR250 mobile robots configuration details
250 kg base load; 800 × 580 × 300 mm body and up to 2 m/s. Hook250 and Shelf Carrier are separate attachment options.
MiR600 mobile robots: Base robot payload
600 kg; Pallet lift modules separately limited to 500 kg
MiR600 mobile robots: Pallet lift module payload
500 kg; Not the 600 kg base rating
MiR600 mobile robots configuration details
600 kg base robot and up to 2 m/s, IP52. Pallet-lift modules have a separate 500 kg capacity.
MiR1350 mobile robots: Base robot payload
1350 kg; Pallet lift modules separately limited to 1250 kg
MiR1350 mobile robots: Pallet lift module payload
1250 kg; Not the 1350 kg base rating
MiR1350 mobile robots configuration details
1350 kg base robot and up to 1.2 m/s, IP52. Pallet-lift modules are limited to 1250 kg.
MiR1200 Pallet Jack: Payload
1200 kg; MiR1200 Pallet Jack
MiR1200 Pallet Jack configuration details
1200 kg payload, up to 1.5 m/s and IP52, with MiR Fleet integration.
Global AGV L12: Payload
1200 kg; L12 configured forks and pallet compatibility
Global AGV L12: Standard operating lift
1000 mm; Higher operating lift by agreement
Global AGV L12 configuration details
1200 kg forklift for closed-bottom and other specified pallet formats, including CHEP and EUR; adjustable forks. Standard operating lift 1000 mm; higher lifts require agreement despite a published physical maximum of 2844 mm. Up to 1.2 m/s.
Global AGV L14: Payload
1400 kg; L14 open-bottom pallet handling
Global AGV L14: Standard operating lift
1000 mm; Higher operating lift by agreement
Global AGV L14 configuration details
1400 kg forklift for open-bottom EUR/industrial pallets. Standard operating lift 1000 mm; higher lifts by agreement despite a published physical maximum of 2844 mm. Up to 1.2 m/s.
Mechanical AGV pallet changers configuration details
800 kg mechanical pallet-changing station, 1240 × 1132 × 404 mm. The AGV places an empty pallet beneath the full pallet before collecting the full pallet.
Vertical product conveyors configuration details
Published configuration: up to 25 products/min; maximum product 800 × 480 × 500 mm, infeed 600 mm and outfeed 3700 mm. Dimensions are adaptable, not a general plant envelope.
Sack-layer pressing stations configuration details
Layer guiding and pressing for sack pallets. Published pallet length 1200 mm, width 800–1000 mm, height 1950 mm and load 1200 kg. Layer changes about 5 seconds and pallet changes up to 30 seconds are configuration-specific.
Tray forming systems configuration details
Meurer CM/TA 400/650 hot-melt tray forming up to 25 trays/min. Lantech TEA, TEB, TEC and TED offer different fold/glue formats with published rates of 25, 21, 17 and 20 trays/min respectively. SC1000 stacked-edge closing: up to 20/min.
Lid forming and applying configuration details
Lantech LA1000 glues lids directly onto outer boxes at up to 18/min. LF1000/2000 form glued shoe-box-style lids at up to 18/min; formats and changeovers are model-specific.
CPS casepacking systems configuration details
CP201 for IQF bags: up to 150 bags/min and 25 boxes/min, box L150–600 × W150–500 × H100–540 mm. CP Compact handles bulk flexible bags; CLP handles trays, chilled meat and flow-wrapped products with individual product rotation. Their published limits are 120 products/min, 20 boxes/min and L300–600 × W200–400 × H100–300 mm. Inspection, reject, settling and air-removal options depend on model.
IRP vision-guided picking: Maximum picking rate
100 products/min; Product-dependent
IRP vision-guided picking: Product load range
0–15 kg; IRP picker
IRP vision-guided picking: Maximum product dimensions
580 × 290 × 150 mm; Not a box-size range
IRP vision-guided picking configuration details
Own vision and vacuum picker handles randomly arriving products at up to 100/min, product-dependent. Product load 0–15 kg and maximum product 580 × 290 × 150 mm. Two formats with one gripper are an option.
Packsize on-demand carton systems configuration details
Supplied Packsize X5 forms order-sized cartons at up to 600/hour; X7 up to 1020/hour. EM7 handles four corrugated widths or grades. Published peak rates are machine-specific, not guaranteed line throughput.
Configurable pharma cobot platforms configuration details
Stainless platform with interchangeable pneumatic/vacuum tools, optional vision/light, pallet detector and 12-inch operator interface. FANUC CRX-25iA or CRX-20iAL is selected for tool, weight and reach. The brochure's 25 kg rating includes the tool; 20 kg alternative also described.
Syringe-tub depalletising cells configuration details
Two pallet introduction stations with barcode scanners, 20 kg KUKA robot, tub-sliding tool and laser recognition. The 20 kg figure is the robot rating, not an established net tub payload.
Used automatic strapping machinery configuration details
The used-equipment page describes a 2022 Cyklop Ampag Speed TR, rated up to 65 straps/min and 35 kg package load, using PP strap 5–9 or 12 mm. Availability and condition require confirmation.
Sealing System brand history
Founded in 1998 by Rolf Tange and Kjeld Østergaard Jensen; complete-line production strategy introduced in 2003. This is brand history, not the incorporation date of the current BILA operator.
Grindsted premises at the 2017 consolidation
5,200 m² of new and renovated premises at Hedemarken 1 when operations were consolidated in 2017

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Updated Sep 13, 2026

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