Layer picking systems
Gantry, Mono Gantry, Hoist, Robot and AMR configurations for mixed-layer pallets and depalletizing.
View sourceLayer picking, warehouse integration and lifecycle support from Arden
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Gantry, Mono Gantry, Hoist, Robot and AMR configurations for mixed-layer pallets and depalletizing.
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Modular layer separation, orientation and tray-handling equipment.
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Regional access to integrated receiving, storage, material flow, picking and dispatch systems.
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Warehouse-control integration and equipment-level diagnostics support picking and material flow.
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Regional lifecycle service portfolio coordinated through Arden.
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Onsite technical support, startup assistance and spare-parts supply.
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Supply individual replacement parts, project-specific packages and predefined replacement kits for supported equipment.
View sourceFault diagnosis and repair, with field intervention when needed under the agreed support arrangement.
Test customer pallets and packaging at the Danish Layer Picker demonstration and test centre before selecting a solution.
Manage and maintain agreed customer-site spare-parts stocks.
Equipment inspections against country- and equipment-specific safety requirements.
Planned, time- or condition-triggered maintenance tailored to the installed equipment and operating schedule.
Remote machinery, controls and software assistance with ticket tracking.
Dedicated onsite engineers carry out maintenance tailored to the facility.
Technical control-room support, equipment checks, routine intervention and performance reporting.
Replace obsolete controls and equipment, extend systems and implement software or automation upgrades.
Temporary onsite assistance and operator training during startup or when operating teams need additional support.
Analyze customer order data, material flow, product mix and business requirements; configure modular systems and use visual simulation to assess the proposed layout.
Assess equipment condition, repair needs, spare parts and optimization opportunities; provide a basis for lifecycle planning.
Design and deliver the Layer Picker and downstream process as a coordinated subsystem for a system integrator.
WCS interfaces coordinate picking orders, replenishment, stock movements and traceability with the customer’s WMS.
Infrastructure and database monitoring, patches, software checks, failover tests and backup management for supported warehouse systems.
AG Logistics Services
For the Ede distribution centre opened in 2021, Körber supplied Layer Picker Gantry, a 672-position buffer with one crane, two transfer cars, conveyors, wrapping/dewrapping and banding, integrated with the WMS. Sixty pallet positions sit under the gantry; the overall warehouse’s 47500 positions are a separate site figure. The facility serves AG Logistics’ client Kraft Heinz.
Coca-Cola Europacific Partners
Two Layer Picker heads, three transfer cars, conveying and automatic strapping support mixed-layer orders. The documented application manages 110 SKUs with 144 buffer positions, handles 150 layers/hour and has a stated maximum of 200 cycles/hour. Its 24/5 hotline and twice-yearly maintenance are customer-specific arrangements.
Kuehne + Nagel
Two additional Flex-R systems followed earlier installations in Raamsdonksveer and Veghel. Eight-position robots automate transfer of food-product layers between pallets. The document’s 220 pallets/hour describes the distribution centre, not a robot cycle rate.
Wincanton / Kraft Heinz
Wincanton operated the distribution centre for Kraft Heinz. Danish product trials in 2013 and factory acceptance tests in late 2014 preceded April 2015 go-live of a Flex-R and conveyors, specified up to 180 layers/hour. The 90% untouched-dispatch figure was a target; 12000 pallets/week is whole-centre throughput.
Netto
Three Hoist systems originally supplied through Daifuku in 2004 received upgrades in 2009 and 2013, including heads, stripper units and descramblers. Commissioning took place across three weekends; the upgraded operation reduced the normal workweek from six to five days while increasing capacity.
Lineage
Layer Picker operation at -18°C automates mixed-SKU pallet building in the cold store.
AB InBev
Dense automated storage to improve use of vertical warehouse space.
Coldservice
Multi-depth frozen storage with freestanding high-bay racking.
Luís Simões
Automated distribution-centre integration for an unnamed multinational Swiss customer served by logistics operator Luís Simões.
Schaeffler
Integrated material flow, systems and components to support goods availability and order completion.
Developed a specialized gripper to solve a whisky producer’s bottle-depalletizing problem.
Körber Supply Chain DK A/S in Arden is the group’s global Layer Picker competence centre and a Nordic contact for warehouse-system integration. Its supply scope combines layer picking and depalletizing equipment with downstream singulation, conveyors, storage interfaces, controls and customer-specific system engineering. Buyers and integrators can test their own packaging in Denmark and source a complete subsystem or integrated warehouse solution. Arden also provides access to the regional field, remote, resident, spare-parts and modernization service portfolio. The project portfolio includes Körber group deliveries.
Orientation machines
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Updated Sep 13, 2026