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GEA Process Engineering A/S

Drying, powder processing and integrated process plants

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Private to you. Nothing is shared with GEA Process Engineering A/S automatically.

  • Gladsaxevej 305, 2860 Søborg, DenmarkSupported by Company profile
  • Spray drying and powder processingSupported by gea.com
  • ISO/IEC 27001:2022, Søborg group-certificate scopeSupported by Public evidence

Explore GEA Process Engineering A/S

Capabilities

GEA MSD spray-drying equipment.

Spray drying and powder processing

Industrial and pilot systems for controlling particle properties and recovering dried powders.

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GEA rendering of open RAY freeze-drying chambers and a tray rack

Freeze drying

Batch and continuous equipment for foods, coffee and sensitive ingredients.

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Rendering of a dairy evaporation system.

Integrated process plants

Engineered milk powder lines and related liquid and powder handling systems.

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Exterior of the GEA drying test facility shown on the official test-center page

Process testing and development

Søborg facilities connect laboratory work, pilot trials and scale-up decisions.

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Inspection of spray-drying equipment.

Engineering and lifecycle services

Project delivery, commissioning support, automation and ongoing plant improvement.

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Spray drying absorption process schematic.

Spray drying absorption

Spray drying absorption removes acidic gas components and particulates in iron and steel applications.

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Services

Dryer upgrades and process optimization

Price on request

Dryer rebuilds and process, safety and energy improvements.

Drying feasibility studies

Price on request

Feasibility studies establish a drying route before investment.

Pilot freeze-dryer rental

Price on request

Pilot freeze-dryer rental supports development at the customer site.

Pilot trials and scale-up development

Price on request

Pilot drying trials support recipe development and process scale-up.

Powder characterization and conveying trials

Price on request

Powder analysis and conveying trials inform equipment selection.

Spray-dryer inspection and maintenance planning

Price on request

Spray-dryer inspections produce maintenance and spare-parts recommendations.

Virtual spray-dryer testing

Price on request

Virtual spray-dryer testing compares configurations and operating changes.

Installation and commissioning support

Price on request

Installation assistance and commissioning of supplied process equipment.

Pharmaceutical qualification support

Price on request

Qualification protocols and acceptance documentation for pharmaceutical spray dryers.

Process and equipment training

Price on request

Training for drying-plant personnel and pilot-equipment users.

Process engineering and project management

Price on request

Process engineering and project management for new plants and upgrades.

Spare parts and lifecycle support

Price on request

Replacement parts and lifecycle support for drying equipment.

Customer cases

Spray-drying equipment at Cremo in Switzerland, following Copenhagen development trials.

Valfoo and Cremo

Copenhagen trials for Valfoo and Cremo lactoferrin powder

Copenhagen test-centre trials on small lactoferrin samples established nozzle geometry and drying temperatures for Valfoo and Cremo. Development began in 2019 and led to a VSD 12.5 spray dryer with CEE cyclones at Cremo in Switzerland, operating from spring 2022. The locally evidenced contribution is process testing and development.

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Certifications and standards

  • ISO/IEC 27001:2022, Søborg group-certificate scope

    TÜV Rheinland certificate 01 153 1600162, held by GEA Group Aktiengesellschaft, is valid 20 December 2024–19 December 2027. Annex entry 33 specifically covers GEA Process Engineering A/S at Gladsaxevej 305 for sales, engineering, R&D, automation, project management, installation, commissioning and service of process plants and equipment under SoA V10.

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  • ISO 9001:2015, design and project execution

    The November 2023 pharmaceutical spray-drying brochure identifies ISO 9001:2015-certified quality procedures for design and project execution. It does not specify certificate issuer or validity dates.

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About GEA Process Engineering A/S

GEA Process Engineering A/S engineers drying and powder-processing equipment and integrated dairy process plants. Its Søborg test center supports feasibility work, pilot trials, particle analysis and process scale-up for food, dairy, chemical and pharmaceutical applications. The offering combines equipment, plant engineering, automation, commissioning support and lifecycle services.

Location

  • Søborg: Gladsaxevej 305, 2860 Søborg, Denmark
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Works with

Industries
Food processing, Dairy processing, Chemicals, Pharmaceuticals

Specializes in

Drying process development
Particle engineering
Integrated process plants

Applications

Dry powders, Milk powder plants, Freeze-dried foods and coffee

Processes

Spray drying, Freeze drying, Powder handling, Process engineering

Technical details

PHARMA-SD nominal drying-gas capacities
PSD-1: 100; PSD-2: 360; PSD-3: 630; PSD-4: 1,250; PSD-5: 2,500; PSD-6: 5,000 kg/h. These are gas flows, not powder throughput.
PSD-4 illustrative evaporation calculation
At 1,250 kg/h drying gas, 20% feed solids and 200 °C inlet / 90 °C outlet, the brochure example gives 50 kg/h water evaporation and 12.5 kg/h powder. Results depend on formulation and operating conditions.
Solvent handling and containment options
Closed-cycle nitrogen operation, cyclone or wettable bag filtration and containment can be configured for solvent-based or potent materials. Explosion protection is selected by process risk; it is not a blanket approval.
POWDEREYE measured properties
Residual moisture, scorched particles, bulk density and tapped density at operator-defined intervals after the final drying stage.
Bulk powder filling reference range
Milk-powder brochure describes 25 kg sack filling at 4.5–12 tonnes/h or more and accuracy of 10 g or better, depending on the selected equipment and product. This is integrated supply, not evidence of local filler manufacture.
RAY input-volume examples
About 20–30 kg/day for RAY 1 and 20–30 tonnes/day for a configuration of six RAY 125 units. These are product-input examples, not guaranteed dried-output rates.
CONRAD ECO condenser operation
ECO versions use increased condenser area and operate at −45 °C; continuous condenser de-icing preserves operating vacuum.
ASEPTIC-SD cleaning
Automatic cleaning and sterilisation using clean steam, configured for the process requirements.

Related categories

Heat-recovery heat-pump systemsIntegrated milk-powder & ingredient plantsMilk-powder handling & filling systemsFalling-film evaporatorsFluid-bed dryers and coolersFreeze dryersLaboratory and pilot process equipmentMachine and process control systems

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Updated Sep 13, 2026

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