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  3. FLS

FLS

Mineral processing equipment, engineering and lifecycle services

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Private to you. Nothing is shared with FLS automatically.

  • Havneholmen 2, 2450 Copenhagen SV, DenmarkSupported by Company profile
  • ClassificationSupported by fls.com
  • ISO 9001Supported by Public evidence

Explore FLS

Capabilities

KREBS gMAX hydrocyclones

Classification

Hydrocyclones and gravity classifiers for mineral separation.

  • KREBS hydrocyclones and REFLUX classifiers
  • Equipment selection and SmartCyclone monitoring
View source
Crushing equipment

Crushing

Primary and secondary crushing equipment for mineral ores and aggregates.

  • Gyratory, jaw, cone and roll crushing
  • Stationary and semi-mobile crushing stations
View source
Dewatering equipment

Dewatering

Filters, centrifuges, thickeners and clarifiers for solid-liquid separation.

  • Pressure and vacuum filtration
  • Concentrate and tailings dewatering
View source
Apron feeders

Feeding and mine shafts

Bulk-material feeders and hoisting equipment for surface and underground mining.

  • Apron, belt, Buffalo and vibrating feeders
  • Hoists, cages, skips and shaft safety equipment
View source
Flotation equipment

Flotation

Flotation cells and circuits for separating minerals from ore slurries.

  • Forced-air, self-aspirated and mixed flotation
  • REFLUX and coarseAIR separation technologies
View source
Grinding equipment

Grinding

Mills and high-pressure grinding rolls for ore size reduction.

  • Ball, SAG, AG and vertical fine grinding
  • Wet and dry grinding configurations
View source
Laboratory equipment equipment

Laboratory equipment

Manual and automated equipment for mineral sample preparation and analysis.

  • Crushing, dividing, drying and pulverising
  • XRF, XRD and thermogravimetric preparation
View source
Gravity concentration

Precious-metal recovery

Gravity, leaching and refining systems for gold and other precious metals.

  • Knelson concentrators and carbon ADR plants
  • Electrowinning, Merrill Crowe and refinery equipment
View source
Thermal processing equipment

Thermal processing

Kilns, calciners, furnaces and dryers for thermal treatment of minerals.

  • Direct and indirect rotary kilns
  • Material testing and custom system design
View source
PERI online analysers

Sampling and analysis

Dry-bulk and slurry sampling systems with online mineral analysis.

  • Essa sample collection and division
  • PERI online analysis and KREBS particle measurement
View source
Screening equipment

Screening

Screens for crushing, grinding, classification and process-water duties.

  • BRX, UHS and VSW screen ranges
  • Screening AssetHealth diagnostics
View source
Slurry pumps and valves equipment

Slurry pumps and valves

KREBS pumps and valves for abrasive slurries, mill discharge and sump duties.

  • Heavy-duty, high-pressure and froth pumping
  • Metal, rubber and polyurethane wear options
View source
Mining equipment wear parts

Wear parts and consumables

Replacement wear components and media for mineral processing equipment.

  • Application-specific material and geometry selection
  • Support for FLS and other equipment brands
View source
Process sensor and vision systems

Process monitoring and automation

Sensors, vision systems and control tools for mineral processing plants.

  • Mill-load, crusher and flotation monitoring
  • Filter and cyclone condition measurement
View source

Services

Advanced process control implementation

Price on request

Custom control strategies for mineral processing circuits.

Crusher upgrades and rebuilds

Price on request

Audits, component upgrades, rebuilds and exchange for gyratory, jaw and cone crushers.

Equipment installation and commissioning

Price on request

Onsite support to install, test and start mining equipment.

Filter upgrades and rebuilds

Price on request

Filter inspections, plate and cloth improvements, mechanical rebuilds and control upgrades.

Flotation upgrades and rebuilds

Price on request

Flotation mechanism and cell upgrades, including nextSTEP and WEMCO improvements, plus equipment rebuilds.

Grinding equipment upgrades and rebuilds

Price on request

Mill and HPGR upgrades, liner and drive improvements, rebuilds and component exchange.

Grinding mill liner recycling

Price on request

Collection and recycling of FLS grinding mill liners in South America.

Service area
South America

KREBS OSA particle-size monitoring

Price on request

Subscription-based particle-size measurement in the process stream.

Mining equipment and process training

Price on request

Practical training for operating and maintaining mining equipment.

Mining equipment workshop repair

Price on request

Regional workshops repair and rebuild mineral processing equipment.

Onsite maintenance and troubleshooting

Price on request

Field engineers diagnose faults and maintain mineral processing equipment.

Ore characterisation and process mineralogy

Price on request

Mineralogical analysis for ore characterisation and process decisions.

PerformanceIQ Hub technical support

Price on request

Remote access to specialists for operational and equipment problems.

Pump upgrades and rebuilds

Price on request

Pump conversions, component rebuilds and changes to hydraulic or wear configurations.

Screen rebuilds and component exchange

Price on request

Screen inspections and rebuilds, with replacement screens or exciters available through exchange services.

Sensor and vision system commissioning

Price on request

Installation and support for process sensors and machine-vision systems.

Thermal equipment upgrades and rebuilds

Price on request

Kiln and thermal-equipment inspection, repairs and upgrades to restore operation and improve performance.

Thickener and clarifier upgrades

Price on request

Feedwell, dilution, drive, rake and instrumentation upgrades, supported by mechanical audits and onsite rebuilds.

Asset Health monitoring and reliability

Price on request

Condition monitoring and analysis for maintenance planning.

Comminution testing

Price on request

Tests to establish crushing and grinding parameters.

Geochemical analytical services

Price on request

Laboratory analysis for mineral characterisation.

Metallurgical testing and flowsheet development

Price on request

Ore-amenability tests for process development and plant design.

Mill liner scanning and wear analysis

Price on request

Measurement and analysis of liner condition for grinding-mill maintenance.

Pilot-scale mineral process testing

Price on request

Pilot operations for separation-process evaluation.

Plant process control integration

Price on request

Control-system engineering for equipment, process areas or complete plants.

Process and asset optimisation

Price on request

Plant audits and data analysis to improve equipment performance.

Screening AssetHealth assessment

Price on request

Onsite screen diagnostics during normal operation.

Solid-liquid separation testing

Price on request

Bench and pilot tests to evaluate separation processes.

Turnkey field-service projects

Price on request

Coordinated delivery of mining equipment service projects.

Customer cases

Inspection of SAG mill liners and discharge grates

Composite liner redesign for a SAG mill

Liner and discharge-system redesign for a Southeast Asian copper and gold mine’s 34 ft SAG mill. The replacement reduced component count from 187 to 136 and liner weight from 191,962 to 106,130 kg. Service life increased from 12 to 15 months; 18 months remained a wear-based projection.

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Mae Moh conveyor system

Sahakol Equipment Public Company Limited

Mae Moh conveyor system

Engineering and delivery of twelve conveyors for the Mae Moh Phase 8 project in Thailand. The system spans 12.6 km, with 2.2 m and 2.6 m belt widths and rated capacities of 17,500 and 27,600 t/h. Work with Siemens, Chiefnew and local installer VTEC brought operation forward to 1 March 2018.

View source
Replaceable screen wear pads at Martabe

Martabe Mine

Replaceable screen wear pads at Martabe

A LUDODECK P2 panel modification combined thicker base panels with replaceable steel-backed rubber wear pads, producing an 86 mm assembly. Seven-week inspections supported a projected 16-week campaign; the source does not establish a completed 16-week trial.

View sourceView related listing
Crushing and HPGR circuit for Ivrindi Gold

TÜMAD Mining Industry and Trade

Crushing and HPGR circuit for Ivrindi Gold

Supply of an apron feeder, jaw and cone crushers, screens and an F3200-W HPGR, with erection, commissioning and training support. The HPGR design uses 2.2 m diameter × 1.5 m rolls, 4,000 kW installed power and 1,139 t/h fresh-feed capacity for a minus-6 mm screen-underflow product.

View sourceView related listing
HPGR control at a South American copper mine

HPGR control at a South American copper mine

Multivariable control stabilised feeder-bin inventory and adjusted roll operation. The project comparison measured approximately 21% higher throughput, a 17.5% rise in comminution power and 4.9% lower circulating load.

View sourceView related listing
Cyclone-feed pump conversion at Kao

Kao diamond mine

Cyclone-feed pump conversion at Kao

Installation of a KREBS millMAX 8×6 pump in cyclone-feed duty increased wet-end wear life ninefold relative to the previous pump in this application. A subsequent slurryMAX trial addressed gland leakage and led to further pump orders.

View sourceView related listing
Replacement ring gear for a third-party mill

Replacement ring gear for a third-party mill

Engineering, manufacture and installation of a fabricated ring gear for a Chilean mine. The replacement combined structural steel with a forged ring and was commissioned one day ahead of the agreed schedule.

View sourceView related listing
Cyclone and mill-pump improvements at Fosterville

Fosterville Gold mine

Cyclone and mill-pump improvements at Fosterville

Ceramic-lined cyclone assemblies reduced wear and recirculating load, enabling conversion to smaller KREBS millMAX 10×8-24 pumps. The project achieved savings above 40% across mill-pump operations.

View sourceView related listing
Gyratory crusher replacement at Sukari

Sukari Gold Mine

Gyratory crusher replacement at Sukari

Bottom-shell replacement and component upgrades for a 1400 × 2100 TS gyratory crusher, with specialist lifting tools, maintenance stands and onsite training. The shutdown finished 38 hours ahead of its eleven-day target with no safety incidents.

View sourceView related listing
Staged thickener upgrades at an Australian gold mine

Staged thickener upgrades at an Australian gold mine

E-DUC dilution and an E-Volute feedwell first improved a 34 m leach-feed thickener and reduced flocculant use by 34%. A later project exchanged the duties of the 34 m and 44 m thickeners and added P-DUC systems. That stage increased throughput from 1,060 to 1,160 t/h and reduced water sent to tailings per tonne of solids by 11%.

View sourceView related listing

Certifications and standards

  • ISO 9001

    Certification at Chloorkop, Santa Luzia, Matarani, La Joya, Antofagasta, Karaganda and Ulaanbaatar mining service centres.

    View source
  • ISO 14001

    Multi-site environmental certification, with explicit site claims for Chloorkop, Santa Luzia, Matarani, La Joya, Antofagasta, Karaganda and Ulaanbaatar mining service centres.

    View source
  • ISO 45001

    Certification at Chloorkop, Santa Luzia, Matarani, La Joya, Antofagasta, Karaganda and Ulaanbaatar mining service centres.

    View source

About FLS

FLS supplies mineral processing equipment and services through an international group headquartered in Copenhagen. Its range covers crushing, grinding, classification, flotation, dewatering, material handling, precious-metal recovery and thermal processing, supported by laboratory equipment, sampling systems and slurry pumps. Testing and process engineering help buyers select and size equipment for their ore and operating conditions. Installation, maintenance, upgrades, wear parts and digital monitoring support equipment throughout its working life. The group traces its history to 1882 and serves customers in approximately 125 countries. The legal parent is FLSmidth & Co. A/S. Equipment and services are delivered through the group’s operating businesses; technical capacities and certifications apply to the equipment or sites described.

Founded
1882

Location

  • Copenhagen SV: Havneholmen 2, 2450 Copenhagen SV, Denmark
Profile detailsShow detailsHide details

Works with

Industries
Mining, Mineral processing, Aggregates, Chemicals, Power generation, Pulp and paper, Water treatment

Specializes in

Equipment across the mineral processing flowsheet
Ore testing and process design
Mining equipment upgrades and lifecycle support
Digital monitoring and process control

Applications

Ore preparation, Mineral recovery, Tailings dewatering, Process water recovery, Mine shaft transport, Sample preparation and analysis

Materials

Mineral ores, Mineral concentrates, Slurries, Coal

Processes

Crushing, Grinding, Classification, Flotation, Filtration, Thickening, Gravity concentration, Leaching, Electrowinning, Calcination, Sampling

Service areas

Worldwide

Technical details

REFLUX iron-ore separation
Up to 500 t/h per unit for magnetite and hematite separation from silica; typical feed fraction 0.025 to 0.300 mm.
TSUV maximum power
Up to 1,500 kW, depending on configuration.
TSUV throughput
Up to 15,000 t/h, depending on application.
EB 20-15 Pro capacity
600 to 1,600 t/h for the EB 20-15 Pro model.
Double roll crusher capacity
2,500 to 14,000 t/h, depending on model.
Apron feeder capacity
Up to 15,000 t/h.
Belt feeder delivered capacity
Previous deliveries reach up to 7,500 t/h; equipment is sized for the application.
Belt feeder particle size
Approximately 300 mm.
Buffalo feeder delivered capacity
Previous deliveries reach up to 4,500 metric t/h.
HAB feeder capacity
Up to 2,000 t/h.
HAB feeder lump size
Up to 500 mm.
Vibrating grizzly feeder material size
Run-of-mine material up to 2 m edge length.
Drum hoist operating depth
Drum hoists can operate at depths greater than 3,000 m; Koepe hoists have different rope-depth constraints.
nextSTEP rectangular cell volume
Active volume 1.7 to 2.8 m³.
nextSTEP round cell volume
Active volume 5 to 600 m³.
mixedROW tank volume
5 to 660 m³.
coarseAIR particle sizes
Up to 850 µm for sulphide minerals; above 1 mm for industrial minerals, depending on application.
Ball mill diameter
1.6 to 8.5 m across the range.
Ball mill installed power
Up to 22,000 kW across the range; not a rating for every diameter.
Typical ball mill product fineness
P80 of 30 to 212 µm, depending on flowsheet position and application.
Essa laboratory ball mill barrels
BM series volumes: 6.3 L, 12.3 L and 21 L.
Essa laboratory rod mill barrels
RM series volumes: 7.8 L, 14.7 L and 25.4 L.
Essa bottle roller configurations
BR series: 6, 12 or 24 bottles; intended for five-litre plastic bottles.
Apollo L TGA sample capacity
Up to 20 samples of 5 g each, with temperatures up to 1,000 °C in a user-defined atmosphere.
Knelson concentrator capacity
From laboratory scale to 1,000 tonnes of solids per hour across the range; feed densities up to 75% solids by weight.
Rotary kiln size range
Diameters from 1 to 6.5 m and lengths up to 200 m across the range; dimensions depend on the selected design.
Shaft kiln temperature
Up to 2,300 °C.
Multiple hearth furnace feed size
0 to 40 mm.
Multiple hearth furnace temperature control
Temperature profiles controlled within ±5 °C.
vMAX maximum particle size
Up to 56 mm, depending on pump model and size.
Standard bridge-supported high-rate thickeners
Welded or bolted elevated steel tank designs up to 40 m in diameter.
FT Series mill diameter
Standard diameters from 1.6 to 4.3 m for ball, rod or pebble mill configurations.
Primary crushing station delivery
Approximately 12 to 14 months from contract acceptance.
Flash dryer temperature control
Within ±5 °C as feed moisture changes.
Auto M TGA V2 availability
Not available in Germany, Spain or the USA.
Refinery system engineering scope
Circuit sizing, layout and detailed mechanical engineering for production up to 15 million oz/year.
HPGR Standard PM4 configuration
Type 17/10: 1,700 mm roll diameter × 1,000 mm width; 7,000 kN grinding force; 2 × 800 kW motors.
HPGR Standard PM10 configuration
Type 30/20: 3,000 mm roll diameter × 2,000 mm width; 25,000 kN grinding force; 2 × 5,000 kW motors.

Related categories

Apron feedersBarrel mercury retortsBelt feedersBulk screening machinesCabinet mercury retortsCentrifugesChairing mechanismsDisc filters

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Updated Sep 13, 2026

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